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Product Details
1200MM HDPE Pipe Extrusion Line is designed for PE100 and PE80 resin large-diameter pipe production, covering HDPE water supply, gas, sewage and drainage pipe applications. The line adopts an SJ120/38 single screw extruder, Delta inverter extrusion control, Siemens electrical and control system, high-efficiency spiral mold, energy-saving vacuum calibration, 12-claw servo haul-off and dual-mode cutting system to produce 900, 1000 and 1200 mm HDPE pipes with stable dimensions.
Finished Products & Applications
900-1200 mmPipe Range
800-1200 KG/hourProduction Capacity
PE100 / PE80Pipe Material
720 KWTotal Power
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Applications
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Core Advantages
Advanced Extrusion Control
Reliable drive control keeps operation stable.
Movable LCD HMI
Stable output supports efficient continuous production.
Accurate Temperature Control
PLC touch control simplifies operation and monitoring.
Spiral Extrusion Mold
Durable parts support long service life.
Energy-saving Vacuum Tank
Energy-saving design reduces operating cost.
12-claw Servo Haul-off
Reliable drive control keeps operation stable.
Dual-mode Cutting System
Clean cutting keeps pipe ends smooth.
Turnkey Large Pipe Solution
Stable output supports efficient continuous production.
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Machine Video
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Production Process
01
Raw Material Vacuum Loader
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Hopper Dryer
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Single Screw Extrusion
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Extrusion Die Head
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Vacuum Calibration
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Spray Cooling Tank
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Haul-off Machine
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Chipless Cutting Machine
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Pipe Stacker
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The Production Line Consists Of
Vacuum Loader
2 PCSHopper Dryer
1 PCSingle Screw Extruder Machine
1 PCExtrusion Die Head
1 PCVacuum Calibration Tank
1 PCSpray Cooling Tank
1 PCHaul-off Machine
1 PCChipless Cutting Machine
1 PC08
Technical Parameters
| Model | Pipe Range | Extruder Model | Main Motor Power | Max. Line Speed | Max. Output |
|---|---|---|---|---|---|
| BQX63 | 20~63 MM | SJ65/33 | 55 KW | 12 m/min | 150 KG/H |
| BQX110 | 20~110 MM | SJ65/33 | 75 KW | 10 m/min | 180 KG/H |
| BQX160 | 75~160 MM | SJ75/33 | 110 KW | 8 m/min | 350 KG/H |
| BQX250 | 90~250 MM | SJ75/33 | 110 KW | 5 m/min | 350 KG/H |
| BQX315 | 110~315 MM | SJ90/33 | 160 KW | 3 m/min | 450 KG/H |
| BQX450 | 160~450 MM | SJ90/33 | 160 KW | 2 m/min | 450 KG/H |
| BQX630 | 315~630 MM | SJ120/33 | 280 KW | 1.6 m/min | 850 KG/H |
| BQX800 | 500~800 MM | SJ120/33 | 280 KW | 0.8 m/min | 850 KG/H |
| BQX1000 | 630~1000 MM | SJ150/33 | 400 KW | 0.8 m/min | 1200 KG/H |
| BQX1200 | 710~1200 MM | SJ120/38 | 355 KW | 0.6 m/min | 800~1200 KG/H |
| BQX1600 | 1000~1600 MM | SJ120/38+SJ90/38 | 355+250 KW | 0.3 m/min | 1600~1800 KG/H |
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Factory Strength
20+Years Experience
20MAnnual Sales
72hPre-delivery Test
CE & ISOCertified Machines
Integrated factory and exporter with independent R&D, mould machining, complete machine inspection, and overseas commissioning support.
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Delivery & Container Loading
Polestar Machinery arranges machine packing, container loading checks, and export delivery coordination for plastic extrusion lines and auxiliary equipment.
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Customer Projects
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Frequently Asked Questions
Q1: Unstable extrusion output, fluctuating pipe diameter & wall thickness
Reasons: Blocked feeding system, uneven mixing of raw materials, worn screw/barrel, unstable main motor frequency. Solutions: Clean the feeder; check mixing formula; repair or replace worn screw; calibrate VFD parameters.
Q2: Poor plasticization, crystal dots & fish eyes on pipe surface
Reasons: Improper heating temperature, wet raw materials, mismatched screw speed, unmelted resin particles. Solutions: Dry raw materials fully; adjust barrel temperature curve; optimize screw rotation speed.
Q3: Material yellowing, black burnt spots & decomposition lines
General causes: Long material residence time, damaged temperature sensors, degraded recycled materials or local overheating. Solutions: Lower overheated zone temperature; clean mold dead zones; verify PE resin quality and production temperature settings.
Q4: Extruder overload & high motor current alarm
Reasons: Low barrel temperature, blocked screen pack, foreign objects inside barrel, excessive filler content. Solutions: Raise temperature moderately; replace screen mesh; clean foreign debris; adjust filler proportion.
Q5: Vertical scratches & streaks on pipe inner/outer surface
Reasons: Scratched mold inner cavity, accumulated impurities, worn die lip, precipitated lubricant residues. Solutions: Polish mold surface; disassemble and clean die regularly; replace damaged die lip.
Q6: Severely uneven pipe wall thickness
Reasons: Offset mold center, unbalanced heating rings around die, partial blocked melt channels. Solutions: Re-center the mandrel; check and replace faulty heating bands; clear blocked flow paths.
Q7: Melt leakage from mold joint gaps
Reasons: Loose clamping bolts, aging sealing gaskets, uneven thermal expansion of die components. Solutions: Retighten bolts evenly; replace damaged gaskets; balance mold heating temperature.
Q8: Spiral ripples inside finished pipes
Reasons: Unbalanced melt flow inside mold, unreasonable mandrel structure, unstable melt pressure. Solutions: Optimize internal mold flow channel design and stabilize extruder output pressure.