02
Product Details
1600MM HDPE Pipe Production Line is designed for PE100 and PE80 resin large-diameter pipe production, covering HDPE water supply, gas, sewage and drainage pipe applications. The line adopts SJ120/38 and SJ90/38 single screw extruders, Delta inverter extrusion control, Siemens electrical and control system, high-efficiency spiral mold, energy-saving vacuum calibration, 12-claw servo haul-off and dual-mode cutting system to produce 1000, 1200 and 1600 mm HDPE pipes with stable dimensions.
Finished Products & Applications
1000-1600 mmPipe Range
1600-1800 KG/hourProduction Capacity
PE100 / PE80Pipe Material
1250 KWTotal Power
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Applications
04
Core Advantages
Advanced Extrusion Control
Reliable drive control keeps operation stable.
Movable LCD HMI
Stable output supports efficient continuous production.
Accurate Temperature Control
PLC touch control simplifies operation and monitoring.
Spiral Extrusion Mold
Durable parts support long service life.
Balanced Mold Cooling
Accurate temperature control protects product quality.
Energy-saving Vacuum Tank
Energy-saving design reduces operating cost.
12-claw Servo Haul-off
Reliable drive control keeps operation stable.
Dual-mode Cutting System
Clean cutting keeps pipe ends smooth.
Turnkey Large Pipe Solution
Stable output supports efficient continuous production.
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Production Process
01
Raw Material Vacuum Loader
02
Hopper Dryer
03
Single Screw Extrusion
04
Extrusion Die Head
05
Vacuum Calibration
06
Spray Cooling Tank
07
Haul-off Machine
08
Chipless Cutting Machine
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Pipe Stacker
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The Production Line Consists Of
Vacuum Loader
2 PCSHopper Dryer
2 PCSSingle Screw Extruder Machine
2 PCSMasterbatch Extruder
1 PCExtrusion Die Head
1 PCVacuum Calibration Tank
3 PCSSpray Cooling Tank
1 PCHaul-off Machine
1 PCChipless Cutting Machine
1 PC07
Technical Parameters
| Model | Pipe Range | Extruder Model | Main Motor Power | Max. Line Speed | Max. Output |
|---|---|---|---|---|---|
| BQX63 | 20~63 MM | SJ65/33 | 55 KW | 12 m/min | 150 KG/H |
| BQX110 | 20~110 MM | SJ65/33 | 75 KW | 10 m/min | 180 KG/H |
| BQX160 | 75~160 MM | SJ75/33 | 110 KW | 8 m/min | 350 KG/H |
| BQX250 | 90~250 MM | SJ75/33 | 110 KW | 5 m/min | 350 KG/H |
| BQX315 | 110~315 MM | SJ90/33 | 160 KW | 3 m/min | 450 KG/H |
| BQX450 | 160~450 MM | SJ90/33 | 160 KW | 2 m/min | 450 KG/H |
| BQX630 | 315~630 MM | SJ120/33 | 280 KW | 1.6 m/min | 850 KG/H |
| BQX800 | 500~800 MM | SJ120/33 | 280 KW | 0.8 m/min | 850 KG/H |
| BQX1000 | 630~1000 MM | SJ150/33 | 400 KW | 0.8 m/min | 1200 KG/H |
| BQX1200 | 710~1200 MM | SJ120/38 | 355 KW | 0.6 m/min | 800~1200 KG/H |
| BQX1600 | 1000~1600 MM | SJ120/38+SJ90/38 | 355+250 KW | 0.3 m/min | 1600~1800 KG/H |
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Factory Strength
20+Years Experience
20MAnnual Sales
72hPre-delivery Test
CE & ISOCertified Machines
Integrated factory and exporter with independent R&D, mould machining, complete machine inspection, and overseas commissioning support.
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Delivery & Container Loading
Polestar Machinery arranges machine packing, container loading checks, and export delivery coordination for plastic extrusion lines and auxiliary equipment.
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Customer Projects
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Frequently Asked Questions
Q1: Unstable extrusion output, fluctuating pipe diameter & wall thickness
Reasons: Blocked feeding system, uneven mixing of raw materials, worn screw/barrel, unstable main motor frequency. Solutions: Clean the feeder; check mixing formula; repair or replace worn screw; calibrate VFD parameters.
Q2: Poor plasticization, crystal dots & fish eyes on pipe surface
Reasons: Improper heating temperature, wet raw materials, mismatched screw speed, unmelted resin particles. Solutions: Dry raw materials fully; adjust barrel temperature curve; optimize screw rotation speed.
Q3: Material yellowing, black burnt spots & decomposition lines
General causes: Long material residence time, damaged temperature sensors, degraded recycled materials or local overheating. Solutions: Lower overheated zone temperature; clean mold dead zones; verify PE resin quality and production temperature settings.
Q4: Extruder overload & high motor current alarm
Reasons: Low barrel temperature, blocked screen pack, foreign objects inside barrel, excessive filler content. Solutions: Raise temperature moderately; replace screen mesh; clean foreign debris; adjust filler proportion.
Q5: Vertical scratches & streaks on pipe inner/outer surface
Reasons: Scratched mold inner cavity, accumulated impurities, worn die lip, precipitated lubricant residues. Solutions: Polish mold surface; disassemble and clean die regularly; replace damaged die lip.
Q6: Severely uneven pipe wall thickness
Reasons: Offset mold center, unbalanced heating rings around die, partial blocked melt channels. Solutions: Re-center the mandrel; check and replace faulty heating bands; clear blocked flow paths.
Q7: Melt leakage from mold joint gaps
Reasons: Loose clamping bolts, aging sealing gaskets, uneven thermal expansion of die components. Solutions: Retighten bolts evenly; replace damaged gaskets; balance mold heating temperature.
Q8: Spiral ripples inside finished pipes
Reasons: Unbalanced melt flow inside mold, unreasonable mandrel structure, unstable melt pressure. Solutions: Optimize internal mold flow channel design and stabilize extruder output pressure.