Polestar Machinery

01 WPC BOARD EXTRUSION LINE

WPC Board
Extrusion Line

High-efficiency extrusion line for WPC foam board, wall panel, door panel and decorative board production.

SJZ80/156 conical twin screw extrusion, twin-screw forced feeding and ABB inverter speed control.

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Product Details

WPC Board Extrusion Line integrates conical twin-screw extrusion, twin-screw forced feeding, precision calibration and synchronized traction control. The line processes wood flour, PVC resin and additives into stable WPC foam boards, wall panels, door panels and decorative boards with uniform density, smooth surface quality and accurate dimensions.

Finished Products

WPC Foam Board
WPC Wall Panel
WPC Door Panel
WPC Board Sample
Wood + PVCRaw Material
400-450 KG/HrOutput Capacity
SJZ80/156Extruder Model
WPC boardsFinal Product
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Applications

WPC Interior Decoration
WPC Cabinet & Door Panels
Outdoor WPC Board Applications
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Core Advantages

01

Reliable Brand Core Components

Reliable drive control keeps operation stable.

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Synchronized Extrusion & Traction

PLC touch control simplifies operation and monitoring.

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Stable High Hourly Output

Stable output supports efficient continuous production.

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Independent Twin-Screw Feeding

Reliable drive control keeps operation stable.

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WPC Formula Plasticizing Performance

Optimized screw design improves plasticizing stability.

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Low Long-Term Operating Cost

Reliable drive control keeps operation stable.

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Machine Video

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Production Process

WPC Material Feeding
01

WPC Material Feeding

Conical Twin Screw Extrusion
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Conical Twin Screw Extrusion

Board Die Shaping
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Board Die Shaping

Vacuum Calibration & Cooling
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Vacuum Calibration & Cooling

Synchronous Haul-off
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Synchronous Haul-off

Lift Cutting
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Lift Cutting

Conveyor Collection
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Conveyor Collection

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The Production Line Consists Of

Conical Twin-Screw Extruder Machine

1 PC

Extrusion Die Head

1 PC

Vacuum Calibration Table

1 PC

Haul-off Machine

1 PC

Lift Cutting Machine

1 PC

Conveyor Collection

1 PC
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Technical Parameters

ModelFinal Product W*HExtruder ModelMain Motor PowerMax. Line SpeedMax. Output
YF180180 * 60 MMSJZ51/10518.5 KW2~6 M/Min.80~120 kg/h
YF240240 * 120 MMSJZ65/13237 KW1.5~4 M/Min.200~250 kg/h
YF300300 * 150 MMSJZ80/15655 KW1~3 M/Min.400~450 kg/h
YF400400 * 150 MMSJZ80/15655 KW1~3 M/Min.400~450 kg/h
YF700800 * 80 MMSJZ92/188110 KW0.8~2.5 M/Min.600~800 kg/h
YF800800 * 80 MMSJZ92/188110 KW0.8~2.5 M/Min.600~800 kg/h
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Factory Strength

20+Years Experience
20MAnnual Sales
72hPre-delivery Test
CE & ISOCertified Machines

Integrated factory and exporter with independent R&D, mould machining, complete machine inspection, and overseas commissioning support.

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Delivery & Container Loading

Polestar Machinery arranges machine packing, container loading checks, and export delivery coordination for plastic extrusion lines and auxiliary equipment.

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Customer Projects

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Frequently Asked Questions

Q1: What kinds of WPC boards can your extrusion line manufacture?

Our full WPC extrusion line produces solid WPC foam board, hollow WPC wall panel, WPC door panel, WPC floor substrate, outdoor co-extruded WPC deck board and PVC foam WPC cabinet board. It supports single-layer mono-extrusion and ASA/PVC co-extrusion weather-resistant outdoor boards.

Q2: What is the screw barrel material? Is it suitable for high wood flour and calcium filled formula?

Screw and barrel adopt integral nitriding treatment; bimetallic alloy coating is optional for heavy wear conditions. The screw channel is specially optimized for high wood powder loading, ensuring uniform plasticization without wood charring. Standard formula supports 40-65 phr wood powder; customized high-filler screw can reach 75 phr wood flour.

Q3: What raw materials are required for WPC board production?

Main raw materials include PVC resin, wood flour such as poplar, pine or rice husk powder, calcium carbonate, stabilizer, lubricant, foaming agent, impact modifier, titanium dioxide and color masterbatch. Waste plastic and recycled wood powder can also be reused.

Q4: Will wood powder carbonize or cause black spots on board surface during extrusion?

The extruder adopts multi-stage segmented temperature control and low-shear screw design to avoid local overheating. The high-vacuum exhaust system discharges moisture and volatile gas from wood powder, helping eliminate black spots, bubbles and charred marks.

Q5: What brands do you use for PLC, inverter and motors? Can Siemens be configured?

Standard configuration uses domestic famous brand motors, Delta or Inovance inverters and local PLC with Chinese and English touch screen. Optional upgrades include Siemens PLC, Schneider contactors, ABB motors and imported temperature controllers. Production parameters can be stored and recalled with one click.